HIGH-END EQUIPMENT & MACHINERY

Our approach to manufacturing is driven by investments in advanced tooling, market-leading machining centres and high-quality inspection and assembly equipment from global suppliers. We are always looking to invest in our customers’ long-term success

Mill Turn 5 Axis

Grob G750T

5-axis mill-turn universal machining centre with gear machining capability

HSK-A100 14,500 rpm

316 Tool Positions

Power skiving tools

C-axis turning max 500rpm

Working Surface: Pallet: 800mm x 800mm

Loading Capacity: 1000kg

Traverse: (x) 1,000mm (y) 1,100mm (z) 1,175mm

Max tool length 650mm – full use of max tool length at max part size due to tunnel concept

MORI-SEIKI NMV8000-DCG 5 axis CNC machinists

MORI-SEIKI NMV8000-DCG (5 AXIS)

10 Pallet Fastems Flexible Pallet Magazine

HSK-A63 Tooling 20,000 rpm

320 Tool Positions

C-axis turning max 300 rpm

Working Surface: Pallet: 630mm x 630mm

Loading Capacity: 700kg

Traverse: (x) 1,200mm (y) 920mm (z) 610mm

MORI-SEIKI NMV3000-DCG machinists

4 X MORI-SEIKI NMV3000-DCG (5-AXIS)

114 Pallet A.P.C

HSK-A63 Tooling 20,000 rpm

320 Tool Positions

C-axis turning max 3000rpm (2 off)

Working Surface: 300mm diameter

Loading Capacity: 80kg Traverse: (x) 500mm (y) 350mm (z) 510mm

Okuma 5 axis gear skiving & machining

OKUMA MULTUS U4000 2SW1500 (5 AXIS)

Twin-spindle Turning centre with five axis simultaneous milling and gear machining capabilities

Big Bore Main Spindle 3000rpm (1500rpm max power skiving)

Sub-Spindle 3800rpm (2500rpm max power skiving)

Capto C6 B-Axis Turret 12000rpm

80 Tool Positions

Renishaw NC4 & RMP60 units for tooling check and component probing

Gear Machining Package incl. Hobbing and Power Skiving

Lower Turret – 12 Tool Positions

MORI-SEIKI machining company UK

2 X MORI-SEIKI NTX1000-SZM (5-AXIS)

Twin-spindle Turning centre with five axis milling capability

Spindle 6,000 rpm

Sub-spindle

Parts Catcher

Capto C5 Tool Spindle 12,000 rpm

76 Tool Positions

Capto C4 Tool Turret 6,000 rpm

10 Tool Positions

65mm max bar with 1m magazine barfeed

Max turned length 424mm

Horizontal Twin Pallet Machining

MORI-SEIKI NH5000-DCG

4 X MORI-SEIKI NH5000-DCG (4-axis)

44 Pallet Fastems Flexible Pallet Magazine

BT40 Tooling 14,000 rpm

240 Tool Positions

Working Surface: Twin Pallets: 500mm x 500mm

Traverse: (x) 730mm (y) 730mm (z) 850mm

MORI-SEIKI SH400

2 X MORI-SEIKI SH400 (4-axis)

BT40 Tooling 12,000 rpm

60 Tool Positions

Working Surface: Twin Pallets: 400mm x 400mm

Load per Pallet: 300 kg

Traverse: (x) 560mm (y) 510mm (z) 510mm

Vertical Machining

MORI-SEIKI DURAVERTICAL 5100

MORI-SEIKI DuraVertical 5100 (3-axis, with Nikken rotary 4th axis)

BT40 Tooling 10,000 rpm

30 Tool Positions

Working Surface: 1359mm x 600mm

Loading Capacity: 1000kg

Traverse: (x) 1050mm (y) 530mm (z) 510mm

MORI-SEIKI DURAVERTICAL 5080

2 X MORI-SEIKI DuraVertical 5080 (3-axis)

BT40 Tooling 10,000 rpm

30 Tool Positions

Working Surface: 1100mm x 600mm

Loading Capacity: 800kg

Traverse: (x) 800mm (y) 530mm (z) 510mm

CNC Turning

sliding head machining

MORI-SEIKI SL150-MC (3-axis)

Spindle 5,000 rpm

12 Tool Positions

45mm max bar with 1m magazine barfeed

Max turned length 519mm

Max turned diameter 430mm (170mm standard)

CNC Presetters

2 X Zoller Presetter

Maximum Tool Length 750mm

Maximum Tool Diameter 420mm

Cutting edge and centre height inspection

LASSO function for inspection of form tools

Accuracy up to 0.002mm

Adaptors for each machine specific tool holder

Assembly

Bonding

FISNAR (3-AXIS)

F4503 Advance

X Axis 500mm / Y Axis 500mm / Z Axis 150mm

Work load 10kg

2 X SCIQUIP OVENS 210S

Oven Capacity 210 litre

Temp up to 200°C

Fully programmable controllers can store up to 9 programs of 18 steps

Multiple ramp/soak cycles possible at different temperatures

2 X SCIQUIP OVENS 230 HIGH TEMPERATURE

Oven Capacity 230 litre

Temp up to 300°C

Fully programmable controllers can store up to 9 programs of 18 steps

Multiple ramp/soak cycles possible at different temperatures

Inspection

quality

LEITZ REFERENCE 5.4.3 CMM

Capable of measuring spur gears up to Ø350mm and bevel gears up to Ø200mm.

Fixed Head

Measuring volume 500 x 400 x 300mm

Volumetric Length Measuring Error 0.7 + L/400 µm

Quindos Gear Software with Straight Bevel Gear module

Maximum permitted table load 250kg

ISO 9001

MITUTOYO CMM - B241

Working Surface: 800mm x 1500mm

Traverse: (x) 700mm (y) 1000mm (z) 450mm

MITUTOYO CMM - EURO C574 APEX CNC

Working Surface: 500mm x 700mm x 400mm

Traverse: (x) 500mm. (y) 700mm. (z) 400mm

Probe Head PH8 – Probes TP2

2 X TRIMOS HEIGHT GAUGE 2D V7

Measuring ranges 400 to 1800 mm

2D programming for serial measurement

MITUTOYO PJ303 OPTICAL COMPARATOR

Optical measurement of components and tooling

Digital readout

2 X VISION ENGINEERING EVOCAM DIGITAL MICROSCOPE (UP TO 95X MAGNIFICATION)

Digitally linked visual inspection for components and tooling with high magnification

2 X VISION ENGINEERING MANTIS STEREO MICROSCOPE (4X MAGNIFICATION)

Easy to use visual inspection with low magnification for component inspection

Laser Marking

Keyence 3-Axis Hybrid Laser Marker

Fast and clear marking on and processing of resins and metals

Full-Field Auto-Focus

Autofocus Anywhere

Built-In Vision

Data-Driven Analytics